Beckhoff AX5000 1,5 A - 40 A User Manual

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Startup
Servo Drive AX5000
(1.5 A – 40 A)
Please read this document carefully before installing and commissioning the servo drive.
Version : 4.6
Date: 2015
-05-19
Language: English
Article no.: TDmlAX
-5000-0000-0200
BECKHOFF
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1 2 3 4 5 6 ... 45 46

Summary of Contents

Page 1 - BECKHOFF

Startup Servo Drive AX5000 (1.5 A – 40 A) Please read this document carefully before installing and commissioning the servo

Page 2

2 Safety BECKHOFF Drive Technology 10 Version : 4.6 AX5000 2.1.4 Personnel qualification This description is only intended for trained specialist

Page 3

BECKHOFF Drive Technology 2 Safety AX5000 Version : 4.6 11 CAUTION Hazard to individuals! • Carefully read this manual before using the servo dr

Page 4

3 Guidelines and Standards BECKHOFF Drive Technology 12 Version : 4.6 AX5000 3 Guidelines and Standards 3.1 CE conformity The servo drives of th

Page 5 - 1 Foreword

BECKHOFF Drive Technology 3 Guidelines and Standards AX5000 Version : 4.6 13 3.3 UL-Listing in USA and Canada The following servo drives from the

Page 6 - 1.5 Copyright

3 Guidelines and Standards BECKHOFF Drive Technology 14 Version : 4.6 AX5000 Three-phase Fusing AX 5101 5103 5106 5112 5118 5125 5140 5201 5203 5

Page 7 - 1.7 Appropriate use

BECKHOFF Drive Technology 4 Product description AX5000 Version : 4.6 15 4 Product description The servo drives of the AX5000 series are available

Page 8 - 1.8 Documented servo drives

4 Product description BECKHOFF Drive Technology 16 Version : 4.6 AX5000 4.2.2 Accessories A comprehensive list of accessories can be found in the

Page 9 - 2 Safety

BECKHOFF Drive Technology 4 Product description AX5000 Version : 4.6 17 4.4 Technical data UL-Listing! It is essential to observe chapter 3.3 if

Page 10 - BECKHOFF Drive Technology

4 Product description BECKHOFF Drive Technology 18 Version : 4.6 AX5000 Electrical data AX5101 AX5103 AX5106 S1 mode (selection) 120 V 230 V 0.3

Page 11

BECKHOFF Drive Technology 4 Product description AX5000 Version : 4.6 19 4.4.3 Electrical data - two-channel servo drive (AX52xx) 4.4.3.1 Single-

Page 12 - 3 Guidelines and Standards

1 Foreword BECKHOFF Drive Technology 2 Version : 4.6 AX5000 Notes:

Page 13 - 3.3.2 UL-specific chapter

4 Product description BECKHOFF Drive Technology 20 Version : 4.6 AX5000 Electrical data AX5201 AX5203 AX5206 230 V 400 V 480 V 1.2 kVA 2.1 kVA 2.5

Page 14 - 3.3.3 UL-specific notes

BECKHOFF Drive Technology 4 Product description AX5000 Version : 4.6 21 4.5 General overview (AX5101 – AX5112 and AX520x) The servo drive shown b

Page 15 - 4 Product description

4 Product description BECKHOFF Drive Technology 22 Version : 4.6 AX5000 4.6 General overview (AX5118, AX5125 und AX5140) The servo drive illustra

Page 16 - 4.3 Name plate

BECKHOFF Drive Technology 4 Product description AX5000 Version : 4.6 23 4.7 Overview of connectors/terminal points 4.7.1 X01 - wide voltage inpu

Page 17 - 4.4 Technical data

4 Product description BECKHOFF Drive Technology 24 Version : 4.6 AX5000 4.7.5 X04, X05 - EtherCAT connection Terminal point Connection X04 (IN)

Page 18

BECKHOFF Drive Technology 4 Product description AX5000 Version : 4.6 25 4.7.7 X11 (channel A) , X21 (channel B) - feedback, high-resolution Pin

Page 19

4 Product description BECKHOFF Drive Technology 26 Version : 4.6 AX5000 4.7.9 X13 (channel A) , X23 (channel B) - motor connection (power)

Page 20

BECKHOFF Drive Technology 4 Product description AX5000 Version : 4.6 27 AX5000-xxxx-0200 (Hardware 2) Terminal point Connection Output current T-

Page 21

4 Product description BECKHOFF Drive Technology 28 Version : 4.6 AX5000 4.8 Dimensions The specified measurements relate to the actual device, wi

Page 22

BECKHOFF Drive Technology 4 Product description AX5000 Version : 4.6 29 AX5000 without AX-Bridge AX5000 with AX-Bridge

Page 23

BECKHOFF Drive Technology 1 Foreword AX5000 Version : 4.6 3 Chapter Page Table of Contents - AX5000 Startup 1 Foreword ...

Page 24 - 4.7.6 X06 – Digital I/Os

5 Installation BECKHOFF Drive Technology 30 Version : 4.6 AX5000 5 Installation WARNING Caution – Risk of injury! • The servo drives may only b

Page 25

BECKHOFF Drive Technology 5 Installation AX5000 Version : 4.6 31 5.1.1.1 Installation example - AX5101-AX5112 and AX5201-AX5206

Page 26

5 Installation BECKHOFF Drive Technology 32 Version : 4.6 AX5000 5.2 Electrical installation UL-Listing! It is essential to observe chapter 3.3

Page 27 - (Only AX5140)

BECKHOFF Drive Technology 5 Installation AX5000 Version : 4.6 33 5.2.1 Mains supply connection (X01) The servo drives of the AX5000 series are eq

Page 28 - 4.8 Dimensions

5 Installation BECKHOFF Drive Technology 34 Version : 4.6 AX5000 5.2.1.3 External protection, UL-compliant Integral solid state short circuit pro

Page 29

BECKHOFF Drive Technology 5 Installation AX5000 Version : 4.6 35 5.2.1.5 External drive system protection Rule of thumb: Determine the total de

Page 30 - 5 Installation

5 Installation BECKHOFF Drive Technology 36 Version : 4.6 AX5000 5.2.2 24 VDC - supply network connection (X03) The 24 VDC connection "X03&q

Page 31

BECKHOFF Drive Technology 5 Installation AX5000 Version : 4.6 37 5.2.3.1 Connection example - module AX5901 and AX5911 (AX Bridge) This connectio

Page 32 - 5.2 Electrical installation

5 Installation BECKHOFF Drive Technology 38 Version : 4.6 AX5000 5.2.3.2 Connection example - wiring in series without AX Bridge Wire the relevan

Page 33

BECKHOFF Drive Technology 5 Installation AX5000 Version : 4.6 39 5.2.4 UL-Bridge, configuration example Drive system with UL-Listing! The figure

Page 34

1 Foreword BECKHOFF Drive Technology 4 Version : 4.6 AX5000 4.7.1 X01 - wide voltage input ...

Page 35

5 Installation BECKHOFF Drive Technology 40 Version : 4.6 AX5000 5.2.5 Connection diagram AX5101 – AX5112 and AX520x

Page 36 - 5.2.2 24 V

BECKHOFF Drive Technology 5 Installation AX5000 Version : 4.6 41 5.2.6 Connection diagram AX5118, AX5125 and AX5140

Page 37

5 Installation BECKHOFF Drive Technology 42 Version : 4.6 AX5000 5.3 Motors and cables With longer motor cables the resulting commutation current

Page 38

BECKHOFF Drive Technology 6 Important information for commissioning AX5000 Version : 4.6 43 6 Important information for commissioning WARNING Ca

Page 39

7 Project planning – important information BECKHOFF Drive Technology 44 Version : 4.6 AX5000 7 Project planning – important information The more

Page 40

BECKHOFF Drive Technology 7 Project planning – important information AX5000 Version : 4.6 45 7.3 EMC, earthing, screen connection and potential T

Page 41 - AX5000 Version : 4.6 41

8 Appendix BECKHOFF Drive Technology 46 Version : 4.6 AX5000 8 Appendix 8.1 Support and Service Beckhoff and their partners around the world off

Page 42 - 5.3 Motors and cables

BECKHOFF Drive Technology 1 Foreword AX5000 Version : 4.6 5 1 Foreword 1.1 Notes on the documentation This description is only intended for trai

Page 43

1 Foreword BECKHOFF Drive Technology 6 Version : 4.6 AX5000 1.5 Copyright © Beckhoff Automation GmbH & Co. KG The reproduction, distribution

Page 44 - 7.2 Energy management

BECKHOFF Drive Technology 1 Foreword AX5000 Version : 4.6 7 3.0 Chapter-Update: 4.2.1; 4.4.2.2; 4.4.4; 4.8; 5.1.1.2; 5.2.1.1 New chapter: 1.8; 4

Page 45 - 7.4 Control cabinet

1 Foreword BECKHOFF Drive Technology 8 Version : 4.6 AX5000 1.7.1 Dual Use (EU 1384/2014) As published on December 30, 2014 by EU Commission Dele

Page 46 - 8 Appendix

BECKHOFF Drive Technology 2 Safety AX5000 Version : 4.6 9 2 Safety 2.1 General safety instructions 2.1.1 Safety rules Consider the following sa

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