Beckhoff EP1xxx User Manual

DocumentationEP1xxxEtherCATBoxModuleswithdigitalinputs2.1.020150320VersionDate

Productoverview2.2 EP1xxxModuleoverviewDigitalinputmodulesModule Signalconnection Numberofinputs Filter CommentEP10080001 8xM8 8 3.0msEP10

Productoverview2.3 EP1008,EP10182.3.1 EP1008,EP1018IntroductionFig.4:EP1008andEP10188digitalinputs,24VDCTheEP1008andEP1018EtherCATB

Productoverview2.3.2 EP1008,EP1018TechnicalDataTechnicaldata EP10080001 EP10080002 EP10180001 EP10180002Fieldbus EtherCATFieldbusconnectio

ProductoverviewFig.5:EP10080001,ProcessimageEP1xxx 13Version2.1.0

Productoverview2.4 EP109800012.4.1 EP1098IntroductionFig.6:EP109800018digitalinputs,24VDC,negativeswitchingTheEP1098EtherCATBoxmodul

Productoverview2.4.2 EP1098TechnicalDataTechnicaldata EP10980001Fieldbus EtherCATFieldbusconnection 2xM8socket(green)Numberofinputs 8(n

ProductoverviewFig.7:EP10980001,ProcessimageEP1xxx16 Version2.1.0

Productoverview2.5 EP111100002.5.1 EP11110000IntroductionFig.8:EP11110000EtherCATBoxwithIDswitchTheEP11110000EtherCATBoxhasthreede

Productoverview2.5.2 EP11110000TechnicalDataTechnicaldata EP11110000Fieldbus EtherCATFieldbusconnection 2xM8socket(green)TaskwithinEthe

Productoverview2.6 EP1258000x2.6.1 EP1258IntroductionFig.10:EP12588digitalinputs24VDC(twochannelswithtimestamp)TheEP1258EtherCATBox

ProductoverviewULRequirementsforULapprovedmodulesATEXSpecialconditionsforATEXapprovedmodules2.6.2 EP1258TechnicalDataTechnicaldata

Productoverview2.6.3 EP12580001ProcessimageChannel1toChannel8Fig.11:EP12580001,ProcessimageYouwillfindthe8digitalinputstothemo

Productoverview2.7 EP1809,EP18192.7.1 EP18090021IntroductionFig.12:EP1809002116digitalinputs24VDCTheEtherCATBoxEP18090021withdigita

Productoverview2.7.2 EP18090022,EP18190022IntroductionFig.13:EP18090022,EP1819002216digitalinputs24VDCTheEP18090022andEP18190022

Productoverview2.7.3 EP1809,EP1819TechnicaldataTechnicaldata EP18090021 EP18090022 EP18190022Fieldbus EtherCATFieldbusconnection 2xM8soc

ProductoverviewFig.14:EP18090021,ProcessimageEP1xxx 25Version2.1.0

Productoverview2.8 EP181600082.8.1 EP18160008IntroductionFig.15:EP1816000816digitalinputs,24VDCTheEP18160008EtherCATBoxwithdigital

Productoverview2.8.2 EP18160008TechnicalDataTechnicaldata EP18160008Fieldbus EtherCATFieldbusconnection 2xM8socket(green)Numberofinputs

Productoverview2.8.4 EP18160008ProcessimageDIGInputsChannel1Youwillfindthefirst8digitalinputsofthemoduleunderDIGInputsChannel1

Mountingandcabling3 Mountingandcabling3.1 Mounting3.1.1 DimensionsFig.19:DimensionsoftheEtherCATBoxModulesAlldimensionsaregiveninmilli

TableofcontentsTableofcontents1 Foreword ...

Mountingandcabling3.1.2 FixingNoteNoteorpointerWhilemountingthemodules,protectallconnectors,especiallytheIPLink,againstcontamination!

Mountingandcabling3.1.3 NuttorqueforconnectorsM8connectorsItisrecommendedtopulltheM8connectorstightwithanuttorqueof0.4Nm.Fig.21:

MountingandcablingFig.23:7/8"connectorsTorquesocketwrenchesFig.24:ZB8800torquesocketwrenchNoteEnsuretherighttorqueUsethetorques

MountingandcablingFig.25:EtherCATBox:M8(30mmhousing)Fig.26:EtherCATBox:M860mmhousing(EP9214forexample)Fig.27:CouplerBox:M12Ass

Mountingandcabling1)coloredmarkingsaccordingtoEN61918inthefourpinRJ45connectorZS109000032)wirecolorsaccordingtoEN619183)wireco

MountingandcablingNoteEtherCATstatusesThevariousstatusesinwhichanEtherCATmodulemaybefoundaredescribedintheBasicSystemDocumentatio

MountingandcablingZK109031003xxx:M8plugopenend,PVC,highflexibility,preassembledFig.30:ZK109031003xxxZK10903100 3020 3050Length 2m

MountingandcablingZK10903131 3020 3030 3040 3050 3075 3100 3150 3200 3250 3300Length 2.0m 3.0m 4.0m 5.0m 7.5m 10m 15m 20m 25m 30mZK1090

MountingandcablingZK109031910xxx:M8plugRJ45plug,PUR,highflexibility,readyassembledFig.35:ZK109031910xxxZK10903191 0004 0005 0010

MountingandcablingZK10903291 0004 0005 0010 0020 0050 100 200 250Length 0.4m 0.5m 1m 2m 5m 10m 20m 25mZK109031610xxx:M8plugM12plug

Tableofcontents3.6.1 DigitalinputsM8andM12 ...49

MountingandcablingZK109062920xxx:M12socketRJ45plug,readyassembledFig.41:ZK109062920xxxZK10906292 0005 0020 0050 0100Length 0.5m 2m

MountingandcablingFig.43:EtherCATBox,ConnectorsforpowersupplyTable2:PINassignmentPin Voltage1 ControlvoltageUs,+24VDC2 Auxiliaryvolta

MountingandcablingWiththesemodulesintelligentpowerdistributionconceptswithupto2x16Aandamaximumof2.5mm²cablecrosssectioncanbe

MountingandcablingInsomeoftheanalogmodulesthesensorsoractuatorsaresuppliedbyUpthismeans,forinstance,thatinthecaseof0...10V

Mountingandcabling3.3.3 PowercablesOrderingdataOrderdesignation Powerlead ScrewinconnectorContacts Crosssection LengthZK202032000020 Straigh

MountingandcablingFig.46:PowercableconductorlossesExample8mpowercablewith0.34mm²crosssectionhasavoltagedropof3.2Vat4A.NoteEP9

MountingandcablingNetworksCAUTIONCAUTION!TomeettheULrequirements,EtherCATBoxModulesmustnotbeconnectedtotelecommunicationnetworks!Ambi

MountingandcablingII3GExnAIIT4DEKRA11ATEX0080XTa:055°CII3GExnAnCIICT4DEKRA11ATEX0080XTa:055°CBatchnumber(Dnumber)The

MountingandcablingFig.48:BG20000000,puttingthecablesFixthewiresforEtherCAT,powersupplyandsensors/actuatorstotheEtherCATBox.Fig.49

MountingandcablingFig.50:BG20000000,mountingtheprotectionenclosure3.5.3 ATEXDocumentationNoteNotesaboutoperationofEtherCATBoxModules(

Foreword1 Foreword1.1 NotesonthedocumentationThisdescriptionisonlyintendedfortheuseoftrainedspecialistsincontrolandautomationenginee

MountingandcablingFig.51:DigitalinputsM8andM12ThesensorsaresuppliedfromthecontrolvoltageUswithamaximumcurrentof0.5A.Thestateo

Commissioning/Configuration4 Commissioning/Configuration4.1 InsertingintotheEtherCATnetworkNoteInstallationofthelatestXMLdevicedescriptionPl

Commissioning/ConfigurationFig.54:AppendinganewI/Odevice(I/ODevices>rightclick>AppendDevice...)Fig.55:SelectingthedeviceEth

Commissioning/ConfigurationFig.57:SelectingaBox(e.g.EP28160008)Fig.58:AppendedBoxintheTwinCATtreeEP1xxx 53Version2.1.0

Commissioning/Configuration4.2 ConfigurationviaTwinCATInthelefthandwindowoftheTwinCATSystemManager,clickonthebranchoftheEtherCATBox

Commissioning/ConfigurationEtherCATtabFig.61:EtherCATtabType EtherCATdevicetypeProduct/Revision ProductandrevisionnumberoftheEtherCATdevi

Commissioning/ConfigurationFig.62:ProcessDatatabSyncManagerListstheconfigurationoftheSyncManager(SM).IftheEtherCATdevicehasamailbox,

Commissioning/ConfigurationNoteActivationofPDOassignment• theEtherCATslavehastorunthroughthePSstatustransitioncycle(frompreoperation

Commissioning/ConfigurationFig.63:StartuptabColumn DescriptionTransition Transitiontowhichtherequestissent.Thiscaneitherbe• thetransitio

Commissioning/ConfigurationFig.64:CoEOnlinetabTable3:ObjectlistdisplayColumn DescriptionIndex IndexandsubindexoftheobjectName Nameof

Foreword1.2 SafetyinstructionsSafetyregulationsPleasenotethefollowingsafetyinstructionsandexplanations!Productspecificsafetyinstructionsc

Commissioning/ConfigurationFig.65:AdvancedSettingsOnlineviaSDOInformationIfthisoptionbuttonisselected,thelistoftheobjectsincludedin

Commissioning/ConfigurationTable4:StateMachineInit ThisbuttonattemptstosettheEtherCATdevicetotheInitstate.PreOp Thisbuttonattemptsto

Commissioning/ConfigurationThefollowingsectionfirstdescribestheobjectsrequirefornormaloperation,followedbyacompleteoverviewofotherobj

Commissioning/ConfigurationIndex1A01DOTxPDOMapInputsCh.2Index1A01Index1C00SyncmanagertypeIndex1C00Index1C12RxPDOassignIndex1C12Index1

Commissioning/ConfigurationFig.67:SelectingtheRestoredefaultparametersPDODoubleclickonSubIndex001toentertheSetValuedialog.Enterthe

Appendix5 Appendix5.1 GeneraloperatingconditionsProtectiondegrees(IPCode)ThestandardIEC60529(DINEN60529)definesthedegreesofprotection

AppendixKeyresistant:Lifetimeseveralmonthsnoninherentlyresistant:Lifetimeseveralweeksnotresistant:Lifetimeseveralhoursresp.earlydecompo

Appendix5.3 SupportandServiceBeckhoffandtheirpartnersaroundtheworldoffercomprehensivesupportandservice,makingavailablefastandcompeten

TableoffiguresTableoffiguresFig.1 EtherCATBoxModuleswithinanEtherCATnetwork...

TableoffiguresFig.45 StatusLEDsforpowersupply ...

Foreword1.3 DocumentationissuestatusVersion Changes2.1.0 • Nuttorqueforconnectorsextended2.0.0 • Migration• technicaldataupdated1.4.0 • chapte

Productoverview2 Productoverview2.1 EtherCATBoxIntroductionTheEtherCATsystemhasbeenextendedwithEtherCATBoxmoduleswithprotectionclass

ProductoverviewFig.2:EtherCATBoxwithM8connectionsforsensors/actuatorsFig.3:EtherCATBoxwithM12connectionsforsensors/actuatorsNoteBasic